Izvorni znanstveni članak

https://doi.org/10.21278/TOF.451021920

A Model for Maintenance Planning and Process Quality Control Optimization Based on EWMA and CUSUM Control Charts

Mohammed A. Noman ; Industrial Engineering Department, College of Engineering, King Saud University, Riyadh, Saudi Arabia. Department of Industrial and Manufacturing Systems Engineering, College of Engineering & IT, Taiz University, Taiz, Yemen
Adel AL-Shayea ; Industrial Engineering Department, College of Engineering, King Saud University, Riyadh, Saudi Arabia
Emad Abouel Nasr ; Industrial Engineering Department, College of Engineering, King Saud University, Riyadh, Saudi Arabia. Faculty of Engineering, Mechanical Engineering Department, Helwan University, Cairo, Egypt
Husam Kaid ; Industrial Engineering Department, College of Engineering, King Saud University, Riyadh, Saudi Arabia
Abdulrahman Al-Ahmari ; Industrial Engineering Department, College of Engineering, King Saud University, Riyadh, Saudi Arabia
Ali K. Kamrani ; Industrial Engineering Department, College of Engineering, University of Houston, Houston, TX, USA
Haitham A. Mahmoud ; Industrial Engineering Department, College of Engineering, King Saud University, Riyadh, Saudi Arabia. Faculty of Engineering, Mechanical Engineering Department, Helwan University, Cairo, Egypt

Sažetak

The performance of a production system is highly dependent on the smooth operation of various equipment and processes. Thus, reducing failures of the equipment and processes in a cost-effective manner improves overall performance; this is often achieved by carrying out maintenance and quality control policies. In this study, an integrated optimization method that addresses both maintenance strategies and quality control practices is proposed using an exponentially weighted moving average (EWMA) chart, in which both corrective and preventive maintenance policies are considered. The integrated model has been proposed to find optimal decision variables of both the process quality decision parameters and the optimal interval of preventive maintenance (i.e., Ns, Hs, L, λ, and t_PM) to result in overall optimal expected hourly total system costs. A case study is then utilized to investigate the impact of cost criteria on the proposed integrated model and to compare the proposed model with a model using the cumulative sum (CUSUM) control chart. The improved model outputs indicate that there is a reduction of 34.6% in the total expected costs compared with those of the other model using the CUSUM chart. Finally, an analysis of sensitivity to present the effectiveness of the model parameters and the main variables in the overall costs of the system is provided.

Ključne riječi

optimization model; maintenance planning; process quality control; EWMA chart; CUSUM chart

Hrčak ID:

256706

URI

https://hrcak.srce.hr/256706

Datum izdavanja:

19.5.2021.

Posjeta: 1.243 *