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Original scientific paper

Energy efficiency improvement of a drilling facility through utilization of a battery energy storage system

Danijel Pavković
Gordana Barić
Mihael Cipek
Matija Krznar


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Abstract

This paper presents the results of energy (fuel) savings analysis of an isolated diesel power plant on a drilling rig equipped with a battery energy storage system to compensate for peak loads. The proposed energy management strategy includes a generator turn-on and turn-off logic and peak load shaving based on active and reactive power requirements of the drilling rig microgrid. The analysis is performed on 30-day microgrid power consumption data set recorded on an isolated onshore drilling rig, which is characterized by variable active and reactive load. The main conclusion is that by avoiding low-power operation of individual generators and ensuring peak power requirements from the dedicated battery energy storage system, the diesel power plant fuel consumption can be significantly reduced, by about 12% compared to the current practice, which relies solely on experts in the field. Finally, the analysis also showed that the return of investment of the considered battery energy storage system can be one to two years.

Keywords

drilling facility microgrid; diesel power-plant; fuel savings; energy management; battery energy storage system; return-of-investment period

Hrčak ID:

288027

URI

https://hrcak.srce.hr/288027

Publication date:

21.9.2022.

Article data in other languages: croatian

Visits: 382 *




Uvod

Shematski prikaz izmjenične (AC) trofazne mikromreže kopnene bušaće garniture napajane iz pripadajuće dizel-agregatne elektrane (Lyons i Plisga, 2005) prikazan je na slici 1. Mikromrežu karakteriziraju značajne varijacije opterećenja (radne snage) zbog čestog uključivanja i varijabilne snage isplačnih pumpi, dizalice bušaćega niza i vršnih pogona za bušenje s tzv. "top-drive" elektromotorom. Pored toga, postoji i značajna komponenta jalove snage, primarno zbog korištenja reguliranih elektromotornih pogona koji koriste tiristorske pretvarače snage i istosmjerne (DC) strojeve sa serijskom uzbudom (Caldeira i Watanabe, 1988). Prethodno spomenute varijacije snage u mreži, naročito one koje se javljaju tijekom postavljanja bušaćih kolona i zamjene bušaćega alata, stabilizacije bušotine cementiranjem njenih stijenki, te operacija usmjerenog bušenja, obično su pokrivene uključivanjem dodatnih generatora, a što rezultira povećanjem potrošnje goriva. Stoga bi bilo vrijedno analizirati rad diezel-agregatne elektrane i pripadajuće mikromreže za tipične operativne scenarije, a kako bi se pronašle odgovarajuće mjere za smanjenje potrošnje goriva. To može uključivati odgovarajuće tehnike uključivanja i isključivanja generatora i povezanu hibridizaciju mikromreža u smislu uključivanja dodatnog baterijskoga sustava za pohranu električne energije (crtkani blok na slici 1), a koja se također može koristiti kao pričuvni izvor napajanja u slučaju nužde. Kao što navode Kaiser i Snyder (2013), mjere rekonstrukcije i modernizacije elektroenergetske mreže bušaćih postrojenja obično obuhvaćaju tek manji dio troškova potpuno novog postrojenja, što bi ove nadogradnje moglo učiniti prihvatljivim malim i srednjim tvrtkama u ovoj branši. Štoviše, prethodno spomenute mjere hibridizacije također mogu imati širi opseg, jer elektrane opremljene agregatima pokretanim motorima s unutarnjim izgaranjem mogu činiti do 15 % ukupnih instaliranih kapaciteta diljem svijeta (Kanoğlu, Işık, i drugi, 2005), bilo u obliku primarnih izvora energije za izolirane (otočne) električne mreže (kao što je mikromreža u ovom tekstu) ili kao pričuvna postrojenja za hotele, zračne luke, bolnice i one industrije koje zahtijevaju pouzdano napajanje u svakom trenutku. Budući da je rad dizelskih elektrana obično povezan s prilično značajnim troškovima transporta goriva (Hunt i Szymborsky, 2009), značajni napori posvećeni su optimiranju potrošnje goriva. Nedavna istraživanja su pokazala da se metaheuristički algoritmi pretraživanja mogu koristiti za pronalaženje optimalnog broja generatora (Yadav, Kumar i drugi, 2011) koji minimizira specifičnu potrošnju goriva elektrane. Zbog svoje jednostavnosti, strategije upravljanja temeljene na bazi pravila često se koriste u aplikacijama upravljanja energijom u stvarnom vremenu u svrhu koordinacije više izvora energije (Koohi-Kamali, Rahim i drugi, 2014). Kako bi se zadovoljila potreba za isporukom energije i kompenzacija vršnih opterećenja takvih hibridnih mikromreža, prikladne strategije upravljanja obično su uključene u sustav upravljanja energetskim pretvaračem baterijskoga sustava za pohranu energije (Kim, Jeon i drugi, 2010), pri čemu potonji treba biti dizajniran s dovoljnim kapacitetom pohrane za očekivane režime pražnjenja (Kaldellis, Zafrakis i drugi, 2009), dok sučelje pretvarača snage na strani mreže treba biti dimenzionirano na temelju očekivane isporuke vršne snage (Fernão-Pires, Romero-Cadaval i drugi, 2014). Potreban kapacitet pohrane i izbor prikladne tehnologije baterija obično se temelji na analizi vremenski promjenjivih profila opterećenja (Guarino, Cassarà i drugi, 2015). S druge strane, predviđeni režimi rada sustava za pohranu energije, tj. izravnavanje vršnoga (pulsnog) opterećenja ili stabilna isporuka energije kroz dulji vremenski period, predstavljaju ključne kriterije za odabir prikladne tehnologije baterija u sustavima za pohranu energije (Poullikkas, 2013). Stoga se u ovom radu ukratko opisuje i analizira ponašanje mikromreže temeljene na dizelskim agregatima i baterijskim sustavom za pohranu energije, pri čemu baterija služi za poravnavanje vršnih opterećenja (Pavković, Sedić i drugi, 2016). Time se postiže ujednačeniji rad dizelskih agregata uz izbjegavanje rada na niskim opterećenjima karakteriziranim većom specifičnom potrošnjom goriva. Ovo pak ima za posljedicu značajno smanjenje potrošnje goriva i uz to vezanih emisija stakleničkih plinova u usporedbi s trenutnom praksom koja se oslanja samo na dizel-agregatnu elektranu i proces odlučivanja stručnjaka na terenu.

Metode

Metode korištene u izradi rada.

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