Technical gazette, Vol. 31 No. 6, 2024.
Original scientific paper
https://doi.org/10.17559/TV-20231210001195
FEM Simulation of Rolling-Pressing Process with Horizontal and Vertical Rolls
Evgeniy Panin
; Karaganda Industrial University, 101400, Kazakhstan, Temirtau, Republic avenue, 30
*
Irina Volokitina
; Karaganda Industrial University, 101400, Kazakhstan, Temirtau, Republic avenue, 30
Andrey Volokitin
; Karaganda Industrial University, 101400, Kazakhstan, Temirtau, Republic avenue, 30
Abdrakhman Naizabekov
; Rudny Industrial Institute, 111500, Kazakhstan, Rudny, 50 let Oktyabrya, 38
Gulzhainat Akhmetova
; Karaganda Industrial University, 101400, Kazakhstan, Temirtau, Republic avenue, 30
Sergey Lezhnev
; Rudny Industrial Institute, 111500, Kazakhstan, Rudny, 50 let Oktyabrya, 38
Andrey Tolkushkin
; Ural Federal University, 620002, Russia, Yekaterinburg, Mira street, 19
Aibol Esbolat
; Karaganda Industrial University, 101400, Kazakhstan, Temirtau, Republic avenue, 30
* Corresponding author.
Abstract
In this work, finite element simulation of the rolling-pressing process with horizontal and vertical rolls was carried out. To analyze the efficiency of metal processing, the main parameters of the stress-strain state were considered: equivalent strain, equivalent stress, average hydrostatic pressure, deformation force. Aluminum alloy Al6063 was chosen as the workpiece material. For variational simulation, models with a change in the heating temperature of the workpiece and the rolls rotation speed were constructed. The most optimal option is a model in which the workpiece was heated to 100 °C and deformation was carried out at a circumferential speed of the first pair of rolls of 60 rpm. Variants with a single temperature reduction to 20 °C, or rotation speed reduction to 35 rpm also give acceptable results to all the indicators considered. However, rotation speed reduction to 10 rpm makes it impossible to carry out a stable process at any temperature.
Keywords
combined process; ECAP; FEM; force; rolling; simulation; stress-strain state
Hrčak ID:
321901
URI
Publication date:
31.10.2024.
Visits: 5 *