Preliminary communication

New-design radial-shear rolling mill (RSRM) automation

S. A. Mashekov ; Satbayev University, A. E. Uderbayeva, Almaty Technological University, Almaty, Kazakhstan
U. D. Angarbekov ; Satbayev University, A. E. Uderbayeva, Almaty Technological University, Almaty, Kazakhstan
A. E. Uderbayeva ; Satbayev University, A. E. Uderbayeva, Almaty Technological University, Almaty, Kazakhstan
N. Sarsenbayev ; Satbayev University, A. E. Uderbayeva, Almaty Technological University, Almaty, Kazakhstan

Abstract

The article deals with a new-design radial-shear rolling mill combined with pressing function. Finite element methods and MSC.SuperForge SW were used to generate quantitative data and establish basic patterns of strain-stress state (SSS) and temperature distribution during workpieces rolling-pressing in helical rollers. Formulas were derived by theoretical data approximation to allow a highly accurate determination of the SSS and temperature distribution pattern in the deformed workpiece. An equation-based mathematical model for the RSRM operation is proposed. The RSRM operation mathematical model is implemented in WinCC 7.0 and Step 7 SW using FBD and SCL PL. Sensor- derived data allow to automatically adjust the process modes of manufacture of bars and wires while avoiding any production defects.

Keywords

rolling mill; pressing; strain-stress; temperature; mathematical model

Hrčak ID:

241219

URI

https://hrcak.srce.hr/241219

Publication date:

1.10.2020.

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